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SOFT BISCUIT FORMING FOR BISCUIT PLANT MACHINERY

Reasonable layout, compact structure, Advanced and flexible process design.

HARD BISCUIT FORMING OF BISCUIT PLANT MACHINERY

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STACK MACHINE FOR BISCUIT PLANT MACHINERY

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BISCUIT PRODUCTION  PLANT MACHINERY

BISCUIT PRODUCTION PLANT MACHINERY.

Biscuit is one of the most popular snacks used all over the world and liked by people of all age groups. The specialty of biscuits is that they can be taken with different things like tea, coffee, milk, etc. Let’s know about the manufacturing processes involved in the production of biscuits. The manufacturing process consists of the following steps:Read More

Working with the world-leading manufacturer who has proven & state of art technology mainly from Europe, America & Asia

soft biscuit forming

salt suger sprinkler

inlet and outlet part

baking oven

packaging convayer

hard biscuit forming

oil sprayer

cooling convayer

180 swerve convayer

biscuit

stack machine

mixer

control cabinet

robot packaging machine

The Process of Biscuit Production Plant

MIXINGIn this process, all ingredients like flour, fat, sugar etc., are put together in the right proportion for dough formation. The ingredients are fed into the mixers, where they are mixed properly to prepare the dough. Here the dough temperature and mixing time play an important role in the manufacturing of biscuits. Normally mixing time is between 10- 15 min but it usually depends upon flour characteristics. It is performed in two or three stages with different mixing speed.
MOULDING:
Mixing is followed by moulding, in which the dough is laminated into sheets and is passed down to gauge rollers andappropriate sheet thickness is achieved for cutting. It is here that biscuits are given a variety of shapes and sizes usingcutter or moulder. The speed of the moulder or the cutter depends on the variety of the biscuit. Use of moulder or cutter depends on the type of the dough where moulder is used for short dough type of biscuit and cutters are used for sheetvariety or hard dough.
BAKING: It is the third stage in the biscuit making process, where the molded biscuits are put into the baking oven on required temperatures. There are various baking options with different kinds of ovens available like direct fired, indirect fired and hybrid ovens, which can be used keeping in mind the desired temperatures, the convenience, and cost. Various methods of heating like conduction, convection, and radiation are used in the ovens. These ovens also have dampers to control moisture inside the oven section. Generally, the ovens are classified as 4 zone, 5 zone or 6zone ovens where length varies from 40 meters to 80 meters. Biscuits are carried on a wire mesh band in the oven.
COOLING After baking biscuits, they are passed on to cooling conveyors for natural cooling prior to packing. These conveyors are generally 300 – 400 ft. and can be of two or 3 deck type as per space availability. In the conveyors, the temperature is brought down to room temperature. 
PACKING: After cooling, the biscuits are stacked and fed into the packing machine. These biscuits can be availed in different packaging materials in different packs like slug packs, pouch pack or family packs. These packs are then put into secondary packings like cartons for transporting to the retailers. Packing material that is used for used for biscuit packaging is BOPP, Laminates (pearlized or metalized), pouches.

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Biscuit production line.

Biscuit production line: We are a supplier and installer of the biscuit production line. If you are interested in this type of biscuit making plant, don’t hesitate to contact us!

       working with a leading manufacturer who has proven & state of art technology mainly from Europe, America & Asia.

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