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Techgen Engineering ltd.

Description of Complete Ice-Cream Production Line:

Ice-Cream Production Line

Ice cream production plant is the same as other dairy processing plant.We can provide the turnkey solution for the project of ice cream production line and the ice cream maker machine is suitable for dairy factory and industrial research.Clients can add other materials to increase the richness of products, according to the different forms of packaging, configuration will be determined according to individual demand.

Ice-Cream Production Line

Reception and storage of raw materials:

Dry products used in comparatively small quantities, such as whey powder, stabilisers and emulsifiers, cocoa powder, etc., are usually delivered in bags. Sugar and milk powder can be delivered in containers. Liquid products such as milk, cream, condensed milk, liquid glucose and vegetable fats are delivered by tankers.

ice_cream_mix_unit

Formulation:

The ingredients used in ice cream production are: fat,milk solids-non-fat (MSNF),sugar/non-sugar sweetener,emulsifiers/stabilisers,flavouring agents,colouring agents.

Weighing, measuring and mixing:

Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.

Homogenisation and pasteurisation:

The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 – 75oC for homogenisation at 140 – 200 bar, the mix is pasteurised at 83 – 85oC for about 15 seconds then cooled down to 5oC and transferred to an ageing tank.

Ageing:

The mix must be aged for at least 4 hours at a temperature between 2 to 5oC with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.

  • ● Continuous freezing
  • ● to whip a controlled amount of air into the mix;
  • ● to freeze the water content in the mix to a large number of small ice crystals.
  • ● Filling in cups, cones and containers;
  • ● Extrusion of sticks and stickless products;
  • ● Moulding of bars
  • ● Wrapping and packaging
  • ● Hardening and cold storage/li>
Ice-Cream Production Line Ice-Cream Production Line
Advantages:
  • ● Opportunity to realize products with customized recipes.
  • ● Opportunity to produce more than one product with the same processing line.
  • ● Accurate dosing of mixing and additional aromas.
  • ● Wide customization of the final product.
  • ● Maximum yield, minimum production waste.
  • ● Highest energy savings thanks to the most advanced technologies.
  • ● Complete line supervision system through monitoring of every process phase.
  • ● Recording, visualization and printing of all daily production data/li>

Each process includes different kinds of machines. All these machines form a whole set which guarantee the automatic production of Ice_cream production Machines large quantity and high quality.

Techgen Engineering ltd, supply full set of turnkey project for production line ice cream products, including the complete line design, engineering management, civil engineering of Factory and the foundation building, supplying, installation of all the equipments, the supplying and installation of compressed air, water and power system and etc.

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